Balancing performance with precision
Informed by experience, guided by data
A unified approach across partners, platforms, and research centres
At Flyber, design decisions are never made in isolation. We work alongside leading research institutions and industry collaborators to build rotor systems that reflect the real demands of modern flight. Using shared datasets, wind tunnel results, and cross-partner insights, we apply engineering principles that weigh aerodynamic performance against structural efficiency—always tailored to your mission.
Wind tunnel calibration data
Environmental loading profiles
Rotor-airframe integration studies
Developed in collaboration with our research partners, and our own internal flight testing.
Virtual testing, real confidence
CFD with practical precision
Flow-accurate design using advanced simulation tools
Flyber uses industry-standard CFD platforms like ANSYS Fluent and OpenFOAM to model real-world rotor performance under complex conditions. Our simulation workflows allow us to evaluate pressure distribution, vortex behaviour, and flow separation across every surface—before a prototype is ever cut. These insights let us fine-tune for lift, efficiency, and noise across a full operating envelope.
V, flight speed
Ω, rotational speed
Rt, tip radius
CFD models are tuned using real-world sensor data and validated against wind tunnel benchmarks.
Simulation + Real-world testing
models verified in the real world
Closed-loop validation through in-house and partner test setups
Our digital-to-physical validation loop ensures every blade we design performs as predicted. We run full-scale tests on Flyber’s proprietary thrust rigs, fatigue test benches, and vibration platforms—then feed those results back into simulation for tighter tuning. Paired with partner access to wind tunnels and acoustic labs, this process allows us to move from simulation to certification-ready with speed and confidence.
Static + dynamic thrust test benches
Accelerated fatigue and resonance tests
Wind tunnel and dB profiling setups
Tested in-house and with trusted research partners for accurate, application-ready data.
Precision at scale
Repeatability built in
Digitally controlled production with aerospace-grade traceability
Flyber’s QA++ process combines digital quality tracking with hands-on inspection at every stage of production. We use laser metrology, automated inspection tools, and traceable material tracking systems to ensure every blade meets tolerance—across one-off builds or high-volume batches. As we scale, our process remains tight: our ISO 9001 and Cyber Essentials certifications are underway to formalise what’s already standard in our workflow.
Laser profile scanning
Digital batch and spec tracking
Aerospace-grade inspection protocols